PERSONAL FALL ARREST AND FALL RESTRAINT SYSTEMS
Fall Restraint Systems
A
fall restraint system consists of equipment designed to prevent a worker from
reaching a fall hazard, such as the edge of a roof or an elevated working
surface. The most common example of a fall restraint system is a standard
guardrail. Additionally, a tie-off system can be used to restrict a worker’s
movement and prevent them from stepping into a hazardous area.
Fall Arrest Systems
As
per the Workplace Safety & Health standard, a personal fall arrest system
is designed to stop a worker from falling from an elevated position. This
system includes an anchor point, connectors, a body belt or harness, and may
also incorporate a lanyard, deceleration device, lifeline, or a combination of
these components.
The
system must be capable of withstanding the immense forces generated during a
fall. Without protective measures, a person can free fall 4 feet in half a
second and 16 feet in just one second. Proper system design minimizes the
impact of a fall, reducing the risk of severe injury.
Five Key
Requirements for Fall Arrest Systems
- Body Belts Restriction: As
of December 31, 1997, body belts may no longer be used as fall arrest
devices. When used prior to this date, they had to limit maximum arresting
force to 900 pounds. Full-body harnesses, which are now required, allow a
maximum arresting force of 1,800 pounds. In some states, such as
Washington, body belts are completely prohibited for fall arrest purposes.
- Fall Distance Limitation: The
system must be designed so that a worker does not experience a free fall
of more than six feet or come into contact with a lower level.
Additionally, once the fall arrest system activates, the deceleration
component must bring the worker to a complete stop within an additional
3.5 feet.
- Anchorage Strength: The
anchor point must support at least 5,000 pounds per worker. Standard
guardrails are typically not adequate anchor points as they are not
designed to withstand the significant impact forces associated with a
fall.
- D-Ring Attachment Placement: The D-ring attachment on a
full-body harness must be positioned at the center of the worker’s back,
near shoulder level, ensuring optimal safety and force distribution in the
event of a fall.
- Inspection and Maintenance: Fall arrest system components must
be inspected for wear, damage, and deterioration before each use. Any
components that have been subjected to the impact of a fall must be
immediately removed from service.
Components of a
Personal Fall Arrest System
A
personal fall arrest system comprises three key components:
- Anchorage/Anchorage Connector
- Body Wear
- Connecting Device
Anchorage and Anchorage Connectors
- An
anchorage, commonly referred to as a tie-off point, may include structures
such as I-beams, scaffolding, lifelines, or rebar.
- The
anchorage connector is the component that attaches the worker’s system to
the anchorage. Examples include cross-arm straps, beam anchors, D-bolts,
and hook anchors.
- Anchor
points must support at least 5,000 pounds per worker.
- The
anchorage must be positioned high enough to prevent a worker from making
contact with a lower level in the event of a fall.
- Proper
positioning of the anchorage connector helps to mitigate the risk of a
“swing fall.”
Body Wear
- The
only acceptable form of body wear for fall arrest is a full-body harness.
- Harnesses
must be chosen based on the nature of the work and the environmental
conditions.
- Side
and front D-rings on harnesses should only be used for positioning, not
for fall arrest.
Connecting Device
- The
connecting device links the worker’s body wear to the anchorage or
anchorage connector. Common examples include shock-absorbing lanyards,
self-retracting lifelines, fall limiters, and rope grabs.
- The
fall distance must be assessed to determine the appropriate connecting
device:
- For
falls under 18.5 feet (5.6 meters), a self-retracting lifeline or fall
limiter is required.
- For
falls exceeding 18.5 feet (5.6 meters), a shock-absorbing lanyard or
self-retracting lifeline/fall limiter should be used.
- Connecting
devices must be selected based on the type of work and environmental
conditions.
- Shock-absorbing
lanyards can expand up to 3.5 feet (1.1 meters) when arresting a fall.
They must always be attached to the back D-ring of the harness.
- Tying knots in web lanyards should be avoided as knots can reduce the lanyard’s strength by up to 50%.
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